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Hexapod External Fixator Application

“Computer-precise correction of even the most complex deformities — through a frame, not open surgery.”

What is a Hexapod External Fixator?

A hexapod external fixator is a circular frame made up of two metal rings connected by six adjustable telescoping struts — a configuration mathematically known as a Stewart platform. The rings are attached to the bone with thin wires and half-pins. By independently lengthening or shortening each of the six struts, the surgeon can gradually correct length, angulation, rotation, and translation in a single device, all calculated by software.

Common hexapod systems include the Taylor Spatial Frame (TSF) and similar 6-axis platforms. Dr. Ashwani Maichand uses the hexapod technique for complex limb-correction problems where a fixed-shape frame would fall short.

Conditions Treated

  • Complex post-traumatic deformities — malunion or non-union after fracture.
  • Congenital limb deformities (bow legs, knock knees, clubfoot recurrence).
  • Limb-length discrepancy requiring lengthening.
  • Bone defects after infection or tumour resection.
  • Failed previous deformity-correction surgery.
  • Joint contractures requiring gradual stretching.

How Hexapod Treatment Works

  • Pre-operative imaging: Standing alignment X-rays or EOS scans map the deformity in three planes.
  • Frame application: Under anaesthesia, the surgeon attaches two rings to the bone above and below the deformity using thin wires and half-pins.
  • Software planning: The deformity is entered into a dedicated planning programme along with measurements of the rings and struts. The software generates a daily strut-adjustment schedule.
  • Gradual correction phase: Patients (or family members) turn each strut by a precise amount each day, usually for 2-6 weeks. The bone moves into the correct position at a safe rate of about 1 mm per day.
  • Consolidation phase: Once aligned, the frame is locked while new bone hardens. This usually doubles the correction time.
  • Frame removal: Done as a short procedure under sedation once X-rays confirm full healing.

Advantages over Traditional Methods

  • Six-axis correction in one device — no need to rebuild the frame mid-treatment.
  • Computer-guided precision — reduces guesswork and improves outcomes.
  • Gradual correction — safer for nerves, vessels, and soft tissues than acute open correction.
  • Weight-bearing during treatment — patients keep their limb functional throughout.
  • Effective even after failed surgeries where bone stock and soft tissues are compromised.

Living with the Frame

  • Daily pin-site cleaning is taught before discharge — takes only minutes.
  • Comfortable clothing options are available; most patients adapt within a week.
  • Physiotherapy maintains joint mobility while the frame is on.
  • Regular review every 2-4 weeks ensures correction is on track.

Why Choose Dr. Ashwani Maichand?

Hexapod treatment is a precision discipline. Dr. Ashwani Maichand has extensive experience with both Ilizarov and hexapod platforms, choosing the right tool for each patient and supporting them through every stage — from frame application to the satisfying day it finally comes off.

For evaluation of complex limb deformities or post-traumatic problems, consult Dr. Ashwani Maichand.

Frequently Asked Questions

A hexapod is a six-strut external frame that surrounds a limb and holds the bone in place. Adjustments to the struts let the surgeon correct length, angle, and rotation deformities gradually using a computer-generated daily prescription.

Both are external fixators, but a hexapod uses six adjustable struts arranged in a Stewart-platform geometry. This allows simultaneous 6-axis correction (length, angle, rotation, and translation) without rebuilding the frame — something a classic Ilizarov ring cannot do.

Typically 3-6 months, depending on the deformity and how quickly bone consolidates. Length-gain procedures naturally take longer than simple angular corrections.

Yes — partial weight-bearing is usually allowed within days, and most patients return to office-based work within 2-3 weeks while the frame is on.

Frame application is done under regional or general anaesthesia. Daily strut adjustments are gentle and well-tolerated. Pin-site care is straightforward and learnt before discharge.